Metal fabrication is a process to achieve desired shape and size
of components required for various needs. Depending upon
convenience, costing, need, weight, size and shape of the desired
component various fabrication techniques are in use. For example,
Investment Casting, Laser Cutting, Die Casting, etc. to name as
fabrication techniques.
Out of these, Investment Castings are the oldest technology which
is widely being used these days as well. In this technique a master
die is made from master pattern which in turn produce desired
patterns for assembling to get desired component. It is called
Investment Casting as Investment which is ceramic mould produced by
mainly three steps coating, stuccoing and hardening. This technique
used to fabricate small sized components and is limited up to 300
kg components only. Mainly steel and aluminum components are
fabricated with this technology. It is somewhat more expensive
technique but complex components can be produced with precision and
excellent finish.
Laser Cutting is a computer
controlled as well as gas fuelled technique which is used to cut
and bend components. Mainly this is used to cut metals with ease
and excellent finish in a very short span of time. Initial set up
is expensive but production cost is cheaper. There are four
different types of Laser Cutting techniques such as carbon dioxide,
neodymium, laser micro jet and neodymium yttrium-aluminum-garnate
which are being used on required process including boring, cutting,
engraving, repetition need, trimming, etc.
Die Casting is a technique used to produce desired shaped as well
as sized component by pouring melted material in a master mould
under high pressure. Mainly aluminum, zinc, copper, lead, tin and
magnesium are being used to cast under Die Casting, however, steel
and other metals can also be fabricated. Initial set up is
expensive in this case but production cost is too much less
depending up the mass production. It is much expensive for low
production.
As far as tube bending is concerned Die
Castings would be the best option for the mass production.
Tubes are very simple in structure so Investment Casting is of no
use here. Cutting is not a big use in case of pipe so Laser Cutting
is also of no use here. Tube bending is only concern here so Die
Casting is the best technique as it is very simple and production
cost is very much lower as compared to Investment Casting and Laser
Cutting.
Choose the reliable tube bending and Leser cutting from Lynxpp
November 20th, 2011 in Ethics, by ly nxpp
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